Main characteristics
- Location
- Franklin, Indiana
- Company
- PRIDGEON & CLAY INC.
- Employment type
- Full-time
- Category
- Business and Financial Operations
- Industry
- Advertising/Public Relations
Job summary
Objective: The Welding Technician learns to Develop and modify existing and upcoming programs and processes on robotic welding, automatic, and semi-automatic welding systems in an exemplary manner according to the company quality policies. Qualified candidates will possess the following Minimum Requirements: High School Diploma or GED. Associate's degree in Welding Technology (or a related field) or completion of a college-based or apprenticeship-based Welding program or Welding Certification or 7 years of equivalent experience. Strong understanding of welding fundamentals with practical welding experience, desired Ability to troubleshoot automated welding applications. Ability to perform preventative maintenance (PM) on weld fixtures, weld cells, and auxiliary equipment. Proficiency with interpreting part prints and welding codes/specifications. Ability to interpret CMM layouts or possess the willingness to learn. Computer Literacy. An excellent work record, including attendance. (Minimum requirements are updated annually to meet the demands of various positions; employees hired prior to the latest revision update may not meet all current requirements.) Essential Functions: Standard Work/Welding Programing: Create, modify and document Fanuc welding and resistance programs while consistently maintaining the essential welding parameters. Create as necessary the weld data, torch angles, "stick-out", starting techniques, and other robotic/welding variables. Create, modify and document programs for Fronius and Lincoln welding equipment to produce welds that meet the customer's code/specification stated on the print. Create, modify and document programs for end forming equipment/tooling (sizers) to produce parts that meet gage or CMM requirements. Create, modify and document programs for leak testing equipment/tooling to produce parts that meet the required leak rates. Document and maintain welding parameters on the Welding Procedure Specification (WPS) with the assistance of the Welding Engineer. Validate process parameters and enter system deviations when applicable. Analyze and determine proper weld sequence for cycle time and part dimensional improvements to reduce cycle time and ensure part consistency. Read and interpret welding codes/specifications stated on part prints to ensure quality of parts. Interpret weld cross sections, and etching samples and take appropriate corrective action. Manual weld as needed to support production. Set-up and verify error proofing according to instructions. Analyze gage and CMM data to adjust weld fixture details to produce parts that meet dimensional requirements. Assist and train operators and welders in determining weld quality using calipers, visual inspection, and destruct tests. Oversee weld department in the team leader's absence. Provide leadership and technical support for 5S and lean objectives. Provide training / mentorship for the Weld Technician 1 apprentices as needed. Assist in departmental measurable goals relating to customer concerns, cost of quality, cost savings, safety, and on-time PPAP's. Cross-train on other equipment and welding departments and processes. Preventative Maintenance (PM): Assist the Welding Engineer in data collection for continuous improvement activities. Support Tool Room on preventative maintenance (PM) per the instructions on weld fixture. Perform PM's on weld cells and auxiliary equipment. Provide suggestions to continuously improve the preventative maintenance schedules. Provide assistance in the design, build, installation, and start up of weld cells/fixtures, size machine/tools, leak test machine/tools, and all auxiliary equipment. Complete equipment changeovers according to the changeover instructions for weld fixtures, size tools, leak test tools, poka yokes, and all auxiliary equipment. Utilize EAM to document time spent on CM's and PM's. Troubleshooting/Quality: Set-up and troubleshoot automated welding applications. Provide assistance to error proofing processes through 8D problem solving. Support "End of Runs", by working with both Tool Room and Machine Operators to identify and address any issues during each run. Maintain weld equipment and processes to OSHA, MIOSHA, and Pridgeon & Clay standards. Create programs for Fanuc Systems. Lean Principles/5S/Safety: Participate in lean initiatives such as continuous improvement events, and identity and elimination all types of waste. Organize and maintain efficiency of personal work area and 5S zone. Organization/Communication/Professionalism: Effectively communicate with co-workers and management personnel to enhance teamwork and communication initiatives. Provide necessary, accurate, and timely feedback of all pertinent information to co-workers and management. Consistently exhibit appropriate attendance habits, working the hours necessary to perform the job. Consistently adhere to, and support, company policies and procedures, including ISO 17025 A2LA, IATF 16949, and safety regulations. Accept instructions and duties in a positive manner. Treat all co-workers with dignity and respect. Exhibit all the attributes of a positive role model (including professionalism, personal integrity, and positive attitude) for employees and managers to emulate. Adhere to and support, procedures, and documentation as applicable. Work with or travel to customer and P&C global locations, when required. Assist in maintaining company values (Integrity, People, Customers, Safety, We Can IfDo What It Takes, and Ownership) daily, through thoughts and actions.
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